Chevrolet has just announced the information on the 2014 Corvette’s all-new engine. This new powerplant is a 6.2-liter V-8 --- not the 5.5-liter that everyone was thinking – and it boasts loads of technical goodies that make it better than any engine the mighty `Vette has ever had.
Allow us to introduce you to the all-new LT1 Gen V engine, which pumps out an impressive 450 horsepower at 6,000 rpm and 450 pound-feet of torque at 4,000 rpm – that’s a 20-horsepower and 26 pound-feet increase over the outgoing 6.2-liter. One thing that GM did not change up is the fact that the LT1 Gen V engine will retain the OHV and cam-in-block configuration that the small block engines before it did. Yeah, we know, a little dated, but if it works for GM’s engineers then so be it.
Hit the jump for a detailed analysis of the new Chevrolet LT1 V8 engine for the Corvette C7.
GM anticipates a 26 mpg city rating for the 2014 Corvette.
GM is claiming that the 2014 Corvette will be one of the most fuel-efficient 450-horsepower cars ever, as this LT1 engine will feature cylinder deactivation, which GM has dubbed Active Fuel Management. This will shut down cylinders No. 1, 7, 6 and 4, leaving the `Vette with a 3.1-liter V-4 engine.
The engine will also feature direct injection and variable valve timing to help it use less fuel. In fact, GM anticipates a 26 mpg city rating for the 2014 Corvette.
The new 6.2-liter LT1 V-8 engine has an 11.5-to-1 compression ratio and its direct-injection system is neatly buried in the engine, leaving plenty of room under the hood for other goodies. The direct-injection pump runs off of a 5.7 mm (0.224-inch) lift lobe on the camshaft and produces an astounding 2,175 psi of pressure.
Sodium-filed and stiffened exhaust valves grace the exhaust side of the cylinder heads – the sodium helps keep things cool to reduce emissions and extend catalytic converter life. The intake valves on this new 6.2-liter V-8 engine are the same 55 mm (2.165-inch) size as the outgoing LS3 engine, but the exhaust valves grow by 0.4 mm (0.015 inches) to 40.4 mm (1.59 inches). That may not seem like much, but that allows significantly more exhaust flow thereby increasing horsepower potential.
The camshaft that drives these valves is also brand new, but it shares the LS3’s 14 mm (0.551-inch) lift on the intake side and a 13.3 mm (0.524-inch) lift on the exhaust side. The variable valve timing system can adjust the timing by up to 62 degrees, but it adjusts the exhaust and intake valves at the same time. This simultaneous adjustment is great for easing the engineering process, but being able to control each side independently is ideal.
Inside the block, the C7 Corvette is getting high-strength aluminum pistons. In order to help the LT1 hit the all-important 11.5-to-1 compression ratio, these aluminum pistons are a pop-up style and the combustion chambers are downsized. The cylinder heads have large, straight, and rectangular intake ports, but they also have a slight twist, which creates a vortex to better mix the air and atomized fuel. Another modification is an adjustment to the spark plug depth, which places the combustion-creating spark closer to the center of the combustion chamber – this helps assure a complete ignition of the air-fuel mixture.
Pumping the pistons is a forged crankshaft made from 1538 MV steel and a set of polymer-coated, bi-metal, eccentric-design bearings connect the piston connecting rods to the crank. At each end of the crank is a nodular iron bearing caps, which absorbs vibration and noise more effectively than the outgoing powder metal caps. This helps lower the amount of vibration the driver feels.
The aluminum treatment continues outward to the block which is 319 precision cast from aluminum. The block itself is built on the same architecture as the LS3 block, but it was modified to accept the new direct fuel injection and it has new mounting points, knock sensor locations and improved sealing.
This gives the LT1 6.2-liter a 1.033-pound-per-horsepower to 1.257-pound-per-horsepower victory over the fame Bimmer engine.
A key to engine building is how many ponies you can pump out per pound, and that is exactly why Chevy went to such great length to minimize the engine’s weight. In fact, this 6.2-liter engine weighs just 465 lbs and is 25.3 inches tall. To put that into perspective, the ultra-powerful BMW 4.4-liter V-8 is mammoth when compared to the LT1, measuring 29.6 inches tall and weighing 503 lbs. To boot, the 4.4-liter powerplant falls 50 horsepower short of GM’s new LT1 engine.
This gives the LT1 6.2-liter a 1.033-pound-per-horsepower to 1.257-pound-per-horsepower victory over the fame Bimmer engine.
With the power increase and weight savings, GM expects the 2014 Corvette to post up a sub-4-second 0-to-60 time.
Oh yeah, and this is just the base engine. Chevy hasn’t even mentioned anything about what will power the Z06 `Vettes of the C7 generation.
More to come!
6.2-Liter V-8 OHV w/ Variable Valve Timing
Engine Block Construction
Forged 1538 MV Steel
Camshaft Lift (Intake/Exhaust)
14 mm (0.551-inch)/ 13.3 mm (0.524-inch)
55 mm (2.165-inch) / 40.4 mm (1.59 inches), Sodium Filled
All-New 2014 Corvette LT1 V-8 a Technological Powerhouse
Advanced technologies including direct injection, active fuel management, continuously variable valve timing support advanced combustion system
Preliminary output of 450 horsepower (335 kW) and 450 lb.-ft. of torque (610 Nm)
Helps deliver estimated 0-60 performance in less than four seconds and best-ever fuel economy in the Corvette
DETROIT – When the all-new 2014 Chevrolet Corvette arrives late next year, it will be powered by a technologically advanced, racing-proven 6.2L V-8 delivering an estimated 450 horsepower and helping produce 0-60 times in less than four seconds.
The new Corvette LT1 engine, the first of the Gen 5 family of Small Block engines, combines several advanced technologies, including direct injection, Active Fuel Management and continuously variable valve timing to support an advanced combustion system.
“Our objective for the development of the all-new LT1 was to raise the bar for performance car engines,” said Mary Barra, senior vice president, global product development. “We feel that we have achieved that by delivering a true technological masterpiece that seamlessly integrates a suite of advanced technologies that can only be found on a handful of engines in the world.
“What makes this engine truly special is the advanced combustion system that extracts the full potential of these technologies. The art and science behind that combustion system make the Corvette LT1 one of the most advanced V-8 engines in the world,” said Barra.
Output, performance, and fuel economy numbers will not be finalized until early next year, but the new LT1 engine is expected to deliver:
The most powerful standard Corvette ever, with preliminary output of 450 horsepower (335 kW) and 450 lb.-ft. of torque (610 Nm)
The quickest standard Corvette ever, with estimated 0-60 performance of less than four seconds
The most fuel-efficient Corvette ever, exceeding the 2013 EPA-estimated 26 miles per gallon on the highway.
“The Holy Grail for developing a performance car is delivering greater performance and more power with greater fuel economy and that’s what we’ve achieved,” said Tadge Juechter, Corvette chief engineer. “By leveraging technology, we are able to get more out of every drop of gasoline and because of that we expect the new Corvette will be the most fuel-efficient 450 horsepower car on the market.”
Advanced combustion system optimized with 6 million hours of analysis
“The Corvette LT1 represents the most significant redesign in the Small Block’s nearly 60-year history – building on its legacy to make one of the world’s best engines even better,” said Sam Winegarden, vice president, Global Powertrain Engineering. “More than just great horsepower, the LT1 has been optimized to produce a broader power band. Below 4,000 rpm, the torque of the Corvette LT1 is comparable to that of the legendary, 7.0L LS7 out of the current Corvette Z06. The LT1 is a sweetheart of a power plant and drivers will feel its tremendous torque and power at every notch on the tachometer.”
Increased power and efficiency were made possible by an unprecedented level of analysis, including computational fluid dynamics, to optimize the combustion system, the direct injection fuel system, active fuel management and variable valve timing systems that support it. More than 10 million hours of computational analysis were conducted on the engine program, including 6 million hours (CPU time) dedicated to the advanced combustion system.
Direct injection is all-new to the engine architecture and is a primary contributor to its greater combustion efficiency by ensuring a more complete burn of the fuel in the air-fuel mixture. This is achieved by precisely controlling the mixture motion and fuel injection spray pattern. Direct injection also keeps the combustion chamber cooler, which allows for a higher compression ratio. Emissions are also reduced, particularly cold-start hydrocarbon emissions, which are cut by about 25 percent.
Active Fuel Management (AFM) – a first-ever application on Corvette – helps save fuel by imperceptibly shutting down half of the engine’s cylinders in light-load driving.
Continuously variable valve timing, which GM pioneered for overhead-valve engines, is refined to support the LT1 AFM and direct injection systems to further optimize performance, efficiency and emissions.
These technologies support the all-new, advanced combustion system, which incorporates a new cylinder-head design and a new, sculpted piston design that is an integral contributor to the high-compression, mixture motion parameters enabled by direct injection.
The LT1 head features smaller combustion chambers designed to complement the volume of the unique topography of the pistons’ heads. The smaller chamber size and sculpted pistons produce an 11.5:1 compression ratio, while the head features large, straight and rectangular intake ports with a slight twist to enhance mixture motion. This is complemented by a reversal of the intake and exhaust valve positions, as compared to the previous engine design. Also, the spark plug angle and depth have been revised to protrude farther into the chamber, placing the electrode closer to the center of the combustion to support optimal combustion.
The pistons feature unique sculpted topography that was optimized via extensive analysis to precisely direct the fuel spray for a more complete combustion. The contours of the piston heads are machined to ensure dimensional accuracy – essential for precise control of mixture motion and the compression ratio.
Race-proven legacy, state-of-the-art performance
The first Small Block V-8 debuted in the Corvette in 1955. It displaced 4.3L (265 cubic inches) and was rated at 195 horsepower, drawing air and fuel through a four-barrel carburetor. Five years later, V-8 power helped Corvette secure its first victory at the 24 Hours of Le Mans.
In 2012, the Small Block-powered Corvette Racing C6.R beat Ferrari, BMW and Porsche to sweep the drivers’, team, and manufacturer championships in production-based American Le Mans Series GT class. These championships make Corvette Racing the most successful team in ALMS history, with a total of 77 class wins, eight drivers’ championships, and nine manufacturer and team championships since 2001.
“The engine requirements for a production car and a race car are remarkably similar,” said Jordan Lee, Small Block chief engineer and program manager. “In both cases, you want an engine that is powerful and efficient, compact and lightweight, and durable. That combination is what made the original Small Block so successful. Today, the introduction of state-of-the-art technologies and engineering makes one of the best performance car engines in the world even better.”
As an example, the new LT1 engine is 40 pounds lighter than a competitor’s twin-turbo 4.4L, DOHC V-8 with similar output. That weight savings not only improves the Corvette’s power-to-weight ratio, but also contributes to a near-perfect 50/50 weight balance for enhanced steering response and handling.
The new LT1 is also four inches shorter in overall height than the competitive DOHC V-8. That also improves handling by lowering the center of gravity while enabling a low hood line – contributing to the Corvette’s iconic profile, as well as ensuring exceptional driver visibility.
The new LT1 is the third engine in the Corvette’s history to be so-named, with previous versions introduced in 1970 (Gen 1) and 1992 (Gen 2). All iterations of the LT1 – and all Small Block engines – have shared a compact design philosophy that fosters greater packaging flexibility in sleek vehicles such as the Corvette.
“The power and efficiency of the Small Block V-8 are hallmarks of Corvette performance,” said Lee. “But, the compact size and great power-to-weight are just as important for the overall driving experience. The all-new LT1 will play a huge role in making the all-new Corvette a world-class sports car, in terms of technology, performance, and refinement.”
Engine features and highlights
All-aluminum block and oil pan: The Gen 5 block was developed with math-based tools and data acquired in GM’s racing programs, providing a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. As with the Gen 3 and Gen 4 Small Blocks, the bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine’s structure. A structural aluminum oil pan further stiffens the powertrain.
The block features nodular iron main bearing caps, which represent a significant upgrade over more conventional powdered metal bearing caps. They are stronger and can better absorb vibrations and other harmonics to help produce smoother, quieter performance.
Compared to the Gen 4 engine, the Gen 5’s cylinder block casting is all-new, but based on the same basic architecture. It was refined and modified to accommodate the mounting of the engine-driven direct injection high-pressure fuel pump. It also incorporates new engine mount attachments, new knock sensor locations, improved sealing and oil-spray piston cooling.
Advanced oiling system, with available dry-sump system: The LT1 oiling system – including oil-spray piston cooling – was also optimized for improved performance. It is driven by a new, variable-displacement oil pump that enables more efficient oil delivery, per the engine’s operating conditions. Its dual-pressure control enables operation at a very efficient oil pressure at lower rpm coordinated with AFM and delivers higher pressure at higher engine speeds to provide a more robust lube system for aggressive engine operation.
Standard oil-spray piston cooling sprays the underside of each piston and the surrounding cylinder wall with an extra layer of cooling oil, via small jets located at the bottom of the cylinders. For optimal efficiency, the oil jets are used only when they are needed the most: at start-up, giving the cylinders extra lubrication that reduces noise, and at higher engine speeds, when the engine load demands, for extra cooling and greater durability.
An available dry-sump oiling system promotes exceptional lubrication system performance during aggressive driving maneuvers and high cornering loads. It includes two stages: a pressure stage and a scavenge stage. The pressure stage includes the new, dual-pressure-control and variable-displacement vane pump.
Dexos semi-synthetic motor oil, with a 5W30 specification, helps reduce friction to further enhance the LT1’s efficiency.
New, tri-lobe camshaft: Compared to the Gen 4 Small Block, the camshaft remains in the same position relative to the crankshaft and is used with a new rear cam bearing, but it features an all-new “tri-lobe” designed lobe which exclusively drives the engine-mounted direct injection high-pressure fuel pump, which powers the direct-injection combustion system. The cam’s specifications include 14mm/13.3mm (0.551/0.524-inch) intake/exhaust lift, 200/207-crank angle degrees intake/exhaust duration at 0.050-inch tappet lift and a 116.5-degree cam angle lobe separation.
New, cam-driven fuel pump: The direct injection system features a very-high-pressure fuel pump, which delivers up to 15Mpa (150 bar). The high-pressure, engine-driven fuel pump is fed by a conventional fuel-tank-mounted pump. The direct injection pump is mounted in the “valley” between cylinder heads – beneath the intake manifold – and is driven by the camshaft at the rear of the engine. This location ensures any noise generated by the pump is muffled by the intake manifold and other insulation in the valley.
PCV-integrated rocker covers: One of the most distinctive features of the new engine is its domed rocker covers, which house the, patent-pending, integrated positive crankcase ventilation (PCV) system that enhances oil economy and oil life, while reducing oil consumption and contributing to low emissions. The rocker covers also hold the direct-mount ignition coils for the coil-near-plug ignition system. Between the individual coil packs, the domed sections of the covers contain baffles that separate oil and air from the crankcase gases – about three times the oil/air separation capability of previous engines.
Intake manifold and throttle body assembly: The LT1’s intake manifold features a “runners in a box” design, wherein individual runners inside the manifold feed a plenum box that allows for excellent, high-efficiency airflow packaged beneath the car’s low hood line.
Acoustic foam is sandwiched between the outside top of the intake manifold and an additional acoustic shell to reduce radiated engine noise, as well as fuel pump noise.
The manifold is paired with an electronically controlled throttle, featuring an 87mm bore diameter and a “contactless” throttle position sensor design that is more durable and enables greater control.
Four-into-one exhaust manifolds: The LT-1 uses a cast version of the “four-into-one” short-header exhaust manifold design used on the Gen 4 LS7 engine. The cast header passages enable consistent exhaust flow into the “wide mouth” collector at the converter.
Additional features and technologies of the Gen 5 Small Block include:
A revised cooling system with an offset water pump and thermostat for more efficient performance
Air induction humidity sensor ensures optimal combustion efficiency, regardless of the surrounding air’s humidity
58X ignition system with individual ignition coil modules and iridium-tip spark plugs
All-new “E92” engine controller.
General Motors’ investment in the Gen 5 Small Block will create or retain more than 1,600 jobs in five North American plants, including Tonawanda, New York, which recently received upgrades to support its production.