In September, at Frankfurt Motor Show, Mercedes will unveil the DiesOtto – a gasoline engine with diesel genes. The new technology package, which stands for the future of the gasoline engine, includes features such as direct gasoline injection, turbocharging and a variable compression. At the core of this innovation lies the controlled auto ignition, a highly efficient combustion process similar to that of a diesel. By way of another advantage, and in contrast to comparable developments, the Mercedes system requires no synthetic fuels but can be operated using conventional gasoline.

"Our next goal will now be to make the gasoline engine as economical as a diesel. All the preconditions for this are provided by our DiesOtto concept, which incorporates the foremost strengths of both the gasoline engine and diesel engine," says Prof. Dr. Herbert Kohler, Head of Group Research & Advanced Engineering Vehicle and Powertrain; Chief Environmental Officer of DaimlerChrysler.

Mercedes DiesOtto – Gasoline engine with diesel genes
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The result of this "marriage" is a four-cylinder unit with a displacement of just 1.8 litres, which combines the strengths of the low-emission gasoline engine with the fuel economy of a diesel. Despite its considerably reduced displacement – downsizing is one of the major factors for achieving a lower fuel consumption – this compact power unit delivers superior performance together with refinement at the level of the luxury class. An output of 238 hp and a maximum torque of 400 newton metres are achieved together with the hybridisation a fuel consumption of less than six litres of gasoline per 100 kilometres. This figure by no means relates to a small or compact car, but to a vehicle the size of the current S-Class, with the level of comfort and safety that is typical of a Mercedes.

Mercedes-Benz DiesOtto – a further development of the spark-ignition engine

"In line with the worldwide success of today’s diesel engine, vehicles equipped with gasoline engines will continue to have a long-term attraction for many customers and in many markets. Accordingly we are giving our attention to both engine types – including a full hybrid option for diesel and gasoline vehicles," says Prof. Kohler. Mercedes-Benz is working on its DiesOtto concept with corresponding emphasis. Its key technological features are as follows:

Mercedes DiesOtto – Gasoline engine with diesel genes
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  • Downsizing with fewer cylinders and a smaller displacement
  • Turbocharging for superior performance
  • Direct gasoline injection as a further fuel economy measure
  • Controlled auto ignition, a combustion process similar to that of a diesel
  • Variable valve control
  • A variable compression ratio leading to even better fuel economy and, depending on customer needs and the type of operation,
  • A hybrid module with an integrated starter/generator, which makes the drive unit even more economical.

When starting and under full load, the fuel/air mixture is ignited by a spark plug, as in a conventional spark-ignition engine (homogeneous combustion). The controlled auto ignition to which the DiesOtto automatically reverts within its working cycle occurs under partial load conditions, i.e. at low and medium engine speeds.

The result is the very low nitrogen oxide emissions of homogeneous combustion at reduced reaction temperatures. All further emissions control in the DiesOtto engine is by means of a standard three-way catalytic converter. A highly efficient engine management and control system has also been realised to combine the individual sub-systems into a drive concept.

The current prospects for the future of the internal combustion engine reveal its great potential, and show that the new drive concept is a feasible proposition in the mid-term. Some of the intermediate solutions incorporated, e.g. direct gasoline injection, are already in series production at Mercedes-Benz. Others will be gradually integrated into series-production engines until the overall solution has been realised.

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tango  (372) posted on 07.24.2007

This is great news. But I wonder how Merc has come by their variable compression technology. I read about one type the other day that was simply ingenius. It was designed by FEV Engine Technology. Coincidentally, the prototype of that engine design was also a 1.8L turbo 4, albeit of the VAG variety. Wonder if there is any similarity.

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